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Dye Sublimation Baseball Hats
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Custom dye Sublimation Baseball Hats


  • Minimum Quantity 50
  • Full Color Sublimation
  • Poly Cotton

Color

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Hats In Bulk

Custom dye Sublimation Baseball Hats 1 Custom dye Sublimation Baseball Hats 2 Custom dye Sublimation Baseball Hats 3

A promotional company specializing in corporate giveaways sought to create an eye-catching yet refined hat design for their client’s campaign in North America. They specified a poly cotton baseball cap that could display vibrant, full color artwork while maintaining a clean and professional look.

To achieve this, the design used full color sublimation on the crown panels with a solid-colored pre-curved brim to provide visual comfort. An embroidered logo was added to the front panel to highlight brand identity, and a plastic tail buckle was chosen for its lightweight adjustability.

The combination of full color sublimation with embroidery on poly cotton met the client’s needs for both vivid artwork and clear branding.

Product Description

Specification Value

Material
Poly Cotton

Construction
5 Panel

Structured
Firm Front Panel

Profile
Mid Crown

Bill
Pre-curved Bill

Closure
Plastic Snapback

MOQ
50 Pcs

Sample Time
7-15 Days

Bulk Lead Time
30-45 Days

Country of Origin
Hebei,China
These full color sublimation baseball hats are crafted from a poly cotton fabric blend consisting of 65% polyester and 35% cotton. This fabric choice enhances color vibrancy and ensures better color fastness compared to 100% cotton.

The hat features a pre-curved brim with a solid color pattern, providing a balanced visual appeal through the contrast between the sublimated panels and the simple brim design. The front panel includes a layered embroidered logo to emphasize branding. The hats are completed with a plastic tail buckle closure for adjustable fitting.

FAQ

  • Q:Can you dye sublimation?
  • A: Absolutely. We can produce dye-sublimated hats with full-color sublimation printing. Simply send us your artwork, and our design team will carefully position each part of the design on the corresponding hat panel to ensure the patterns align properly and create a cohesive overall look.

  • Q: What is the minimum order quantity (MOQ) for dye sublimation baseball hats?
  • A: The standard MOQ for custom baseball hats is 50 pieces per design and color.

  • Q: Can logos be added to sublimation hats?
  • A: Yes, we can add embroidered logos on the front panel or other locations as requested, allowing for clear brand emphasis alongside sublimated patterns.

Full Color Sublimation for Hats

For full color sublimation on hats, we recommend using a poly cotton blend with a ratio of 65% polyester and 35% cotton. This blend delivers higher color fastness than 100% cotton, resulting in sharper and more durable print quality.

The polyester content allows the sublimated dyes to bond effectively, producing vivid colors that stand out while maintaining fabric comfort.

Full Color Sublimation for Hats

Dye Sublimation Pattern Hats

Because baseball hats are constructed from multiple panels, special attention is required for dye sublimation pattern alignment.

When designing continuous patterns—such as a flame motif encircling the hat—all panel seams must join seamlessly to maintain image continuity. This ensures that the final product displays a unified design without breaks or mismatched segments across the panels.

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